Robot system for laser hardening with turn/tilt table and tilting table.
Switzerland · Egerkingen
Härterei Gerster AG
Stationary · Mobile · Hybrid
System engineering
Customised according to your requirements
Laser system engineering
We supply customised robot-based laser systems for laser hardening, laser cladding with powder and wire as well as arc welding for use in tool, mould and mechanical engineering. Our systems are customised and scalable, powerful and flexible.
Depending on the size of your components, we can offer you a stationary, mobile or hybrid system: ALOstation for maximum precision, ALOflex for maximum flexibility and the perfect combination of the two – ALOhybrid.
What you can expect:
Customised systems
and advice
System design
and engineering
100 % tried and
tested technology
Installation and
commissioning
Training for
your employees
Service
and support
It could hardly be more individual
Stationary, mobile or both
Stationary laser systems
ALOstation
Our ALOstation stationary laser system is customised and designed to meet the requirements and needs of our customers.
Mobile laser systems
ALOflex
Our flexible ALOflex robot system for mobile laser hardening, cladding and CMT welding. Lightweight and agile like no other mobile laser system.
Hybrid laser systems
ALOhybrid
ALOhybrid is the world’s first hybrid 10-axis system for laser processing – a perfect combination of a stationary and mobile laser system.
Customised equipment
System modules
Processing optics
for laser hardening and cladding
6-axis robot
for 3D laser beam movement
Linear drive unit
with a length of up to 10 metres
e-chassis
with remote control for mobile systems
Turn-tilt table
with 1 or 2 axes for part positioning
Rotary module
with variable steady rest
Media stations
for stationary or mobile systems
Laser protection as cabin or mobile laser safety barriers
3 ways for quick and safe operation
Easy operation of the systems
The operation of our systems is uncomplicated and easy to learn. In addition, pre-installed assistance programmes (macros) support the system operator in their work. We provide perfect training for system operators – including on-site training at your premises. Our support team is also on hand with help and advice.
Online
Simple path planning through teaching
Offline
Creation of paths using CAM software
Scanning
Scanning of component surfaces
4 steps of process control
Quality and occupational safety
Complete system monitoring
Continuous monitoring of laser and machine safety as well as personal safety.
Complete process monitoring
Monitoring of flow rates and safety glasses as well as monitoring of the melting bath for visual process control.
Real-time process control and regulation
Parameter optimisation and laser power control during the process for quality assurance.
Standardised documentation
Continuous documentation of process parameters using OPC UA for standardised data exchange.
The right support at the right time
ALOservice for you
We offer you a service chain to provide you with optimum support in all situations relating to your laser system and production.
Training
at your premises
Maintenance
Remote and on-site
Inspection
Remote and on-site
Repair
Remote and on-site
Production
Increasing system capacity and ensuring production capability
System engineering
Around the world
-
System for laser hardening
-
System for laser hardening
Setting up the robot system for laser hardening.
Switzerland · Egerkingen
Härterei Gerster AG -
System for laser hardening
Setting up the robot system for laser hardening.
Switzerland · Egerkingen
Härterei Gerster AG -
System for laser hardening
Handover of the robot system for laser hardening to Härterei Gerster AG in Egerkingen, Switzerland.
Switzerland · Egerkingen
Härterei Gerster AG -
System for laser hardening
Robot system for laser hardening with 2 turn-tilt axes in separate laser chambers for increased efficiency and profitability.
Austria
-
System for laser hardening
Robot system for laser hardening with 2 turn-tilt axes in separate laser chambers for increased efficiency and profitability.
Austria
-
System for laser hardening
Robot system for laser hardening with 2 turn-tilt axes in separate laser chambers for increased efficiency and profitability.
Austria
-
System for laser cladding
Robot system for laser cladding with powder for external and internal coating, including rotary tilting table with 2 axes for part positioning.
Belgium · Waregem
Gearcraft Vanhoutte -
System for laser cladding
Robot system for laser cladding with powder for external and internal coating, including rotary tilting table with 2 axes for part positioning.
Belgium · Waregem
Gearcraft Vanhoutte
Looking for a customised system with user-friendly operation?
Let’s talk.
Whether stationary or mobile – our laser systems are easy to operate and pre-installed programme sequences guide you quickly and safely through the processes.
Our systems in the moving picture