The components of the system are stowed compactly and can therefore be loaded quickly and transported easily.
Precise and mobile
ALOhybrid
ALOhybrid
Hybrid laser systems
ALOhybrid is the world’s first hybrid 10-axis system for laser processing – a perfect combination of a stationary and mobile laser system.
The ALOhybrid is characterised by precision and flexibility – the best of both worlds. The system can be equipped with ALOhard laser hardening optics, ALOpowder laser cladding optics and ALOarc arc welding. The system can be customised with additional components from the modular equipment.
Precision and mobility
The ALOhybrid concept
With the ALOhybrid laser system, you get the precision of a stationary system and the flexibility of a mobile laser processing system. The system is suitable for processing forming tools, machine parts, cutting tools or screw conveyors, rollers and shafts and much more.
In mobile use, the robot is connected to the media station via a 15 metre long, flexible energy chain and has a large, mobile working radius.
The ALOhybrid is designed for alternating use as a stationary system on a linear unit and as a mobile system on a crawler or directly on the component to be machined using a multi-clamping plate.
ALOhybrid – mobile and stationary use!
Hybrid laser system ALOhybrid
Flexible and precise
As well as being suitable for use as a stationary or mobile system, the ALOhybrid impresses with a fast and smooth technology change using a quickcoupling system, 10 synchronised axes and user-friendly operation and control.
Mobile use Laser hardening with zoom
Stationary use Laser cladding
Technology change with quickcoupling system
Technology in hybrid operation
Wide range of applications
ALOhard and ALOhardzoom laser hardening, ALOpowder laser powder cladding and ALOarc CMT welding in mould and tool making and mechanical engineering
Specific hardening of metallic surfaces and repair or reconditioning of highly stressed component surfaces
Suitable for processing forming tools, machine parts, cutting tools or screw conveyors, bearing seats, rollers and much more
Laser hardening
with fixed and variable laser track widths
Arc welding
CMT welding with ALOarc
Cladding
with powder
Additional applications can be optionally employed: laser powder cladding with interior cladding optics* ALOpowderID, laser wire cladding* ALOwire, hardening with dynamic scanning optics* ALOhardscan, and a hybrid technology combining wire and powder cladding* ALOtwin.
*For these applications, modules of the hybrid laser system need to be adjusted.
On site at the customer component
Mobile processing
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Transporting the mobile laser system
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Transporting the mobile laser system
The components of the system are stowed compactly and can therefore be loaded quickly and transported easily.
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Setting up the mobile laser system
The mobile laser system is positioned and set up on site on the component.
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Setting up the mobile laser system
The mobile laser system is positioned and set up on site on the component.
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Setting up the control system and laser safety barriers
The laser safety barriers are erected around the component and the process monitoring is set up.
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Setting up the control system and laser safety barriers
The laser safety barriers are erected around the component and the process monitoring is set up.
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Fully set up mobile laser system
The system and the powder feeder are positioned in front of the component and fully set up.
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Process recording
Recording of the process camera during laser powder cladding on the component.
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Finished bearing seat
Welding pattern as a meander track on a bearing seat with a track width of 3.8 and a layer height of 1.0 mm
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Use as a stationary system
After the mobile repair work on site on the component, the laser system continues to be operated as a stationary 10-axis laser system.
Hybrid laser processing
Advantages of ALOhybrid
Precision and flexibility
Use on crawler tracks, on components or as a stationary support
Up to 10 synchronised axes
Up to 8 for mobile use and up to 10 synchronised axes for stationary use
Fast technology changeover
with the ALOtec quick-change system
Continuous documentation
of process parameters and laser power
Simple system positioning
on the component with the help of the crawler
Maximum 10 kW laser power
Up to 10 kW laser power possible
Simple system operation
Simple operation thanks to predefined programme sequences
Offline programming
via CAD/CAM and scan of the geometry for path planning
Sophisticated transport concept
Optimised transport dimensions for trucks, ships or planes
Modular system
Technical equipment
We design and manufacture your customised, mobile and stationary laser system for hardening, cladding with powder and wire or CMT welding.
Connections
Electricity / Compressed air / Gas
Robot
Axes / Reach / Payload
Laser
Power
Optics
Hardening / Cladding / CMT welding
Peripherals
Positioner and linear unit
Add ‑ on
Auxiliary and additional devices
Software
Auxiliary and additional devices
Customised equipment
System modules
Processing optics for laser hardening and cladding
6-axis robot for 3D laser beam movement
Linear unit for stationary use
Crawler unit with remote control for mobile use
Turn/tilt table with 1 or 2 axes for positioning
Mobile media station for mobile systems
Mobile station for safety barriers and robot
Laser safety barriers with certified laser protection concept
Want the best of both worlds?
Here it is:
The ALOhybrid hybrid laser system is designed for a wide range of applications and is modularly expandable. It is easy to operate and pre-installed programme sequences guide you quickly and safely through the processes.
Our laser systems in the moving picture