New internal coating optics for laser cladding
Our new internal coating optics for laser cladding with powder are particularly suitable for repairing and coating internal diameters, internal surfaces, blind holes, pipes and cylinders as well as components that are difficult to access, for example in engine, machine and tool construction.
A special feature is the 60° angled coating nozzle. This means that blind holes can also be processed right to the end.
The internal coating optics are part of our modular system configuration and can be integrated into all our stationary laser systems and easily exchanged for other optics.
Applications:
- Coating or repairing internal surfaces
- Repair of worn contours or design changes to production defects
- Coating for corrosion or wear protection
Technical data:
- Efficient cooling for high laser powers up to 8 kW
- Immersion depth: up to 450 mm / can be extended to 1000 mm
- Diameter: for openings from Ø 70 mm
- Track widths: from 4 to 7 mm
- Integrated sensors for thermal monitoring and control
Wide range of applications
For a wide range of industries
Internal coating offers a wide range of possibilities for different industries: Automotive industry / Mechanical engineering and toolmaking / Oil and gas industry / Power generation / Shipbuilding and offshore industry and especially where high precision, accessibility to hard-to-reach areas and long component life are crucial. It enables not only repairs and coatings, but also the adaptation of components to specific application requirements, resulting in cost savings and increased efficiency.
Inner cylinder surface with parallel concentric weld tracks:
Inner cylinder surface with a welding spiral:
Automotive industry
- Applications: Repair and coating of engine components, gearboxes and other complex components
- Advantages: The ability to machine hard-to-reach internal contours is particularly valuable for the repair of engine blocks, cylinder heads and transmission parts that frequently suffer wear or damage
Machine and tool construction
- Applications: Repair and modification of machine components and coating of tools and molds
- Advantages: The ability to machine internal surfaces makes it possible to extend the service life of expensive and customized machine and tool parts
Oil and gas industry
- Applications: Repair and protection of pipes, valves, pumps and other components used in harsh environments
- Advantages: Protection against corrosion and wear thanks to special coatings, ideal for processing long pipes and drill holes
Energy production
- Applications: Maintenance and repair of turbines, generators and other components in power plants
- Advantages: Increased efficiency and service life of systems through precise repairs and coatings, especially in areas exposed to high temperatures and high pressure
Shipbuilding and offshore industry
- Applications: Repair and coating of ship drives and other maritime components
- Advantages: Improved protection against corrosion and wear in maritime environments, as well as the ability to work efficiently in hard-to-reach areas
Would you like to find out more about added value and cost-effectiveness through repair and coating using internal coating? We look forward to providing you with comprehensive advice.